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IDEAS and MODELLING… we study hard and work hard for potential errors that might inherit in the conceptual work, GET IT RIGHT THE FIRST TIME!

Fully Automatic Liquid Polymer Casting Machine

Turning ideas into reality that works!

This fully automated Casting Machine serves to cast a thin layer of polymer material on the glass in order to produce a thin film when the liquid solidifies.

Machine specifications:

1. When the glass is transfer on to the Casting Platform, the stopper and guide on the platform will place the glass at the desired location.
2. Hold the glass firmly on the platform.
3. The Casting Platform will move toward the Casting Section.
4. Casting solution is pour into the Solution Reservoir (length of 300mm, reservoir’s volume up to 1000 mL of casting solution) with different opening width (0.3mm, 0.5mm, 0.75mm, 1mm and 2mm) for different viscosity of casting solution.
5. The Solution Reservoir (length of 300mm) will coat the material on to the glass.
6. The Casting Blade will cast a thin layer of material on the glass. The thickness of the material is preset.
7. The coated glass is being push to the Conveyor of the Unloader
• 3 Variables can be controlled:
• The Volume of the material that being injected (up to 1000 mL)
• The Casting Speed (10 mm/s up to 100 mm/s)
• The thickness of the material (0.05 mm to 0.8 mm), interval thickness adjustment of 0.005mm.
• Pressurized dispenser
• Conveyor at 2m/min with adjustable speed, max room length=7m
• thickness controller blade with measuring display
8. Dispenser Unit
• Featuring multichannel flow to ensure even dispensing over 300mm width
• Material: SUS 316/ Perspex at side for viewing
• Solution Container with cover
• Solution Reservoir (length of 300mm, reservoir’s volume up to 1000 mL of casting solution) with different opening width (0.3mm, 0.5mm, 0.75mm, 1mm and 2mm) for different viscosity of casting solution
• 5 pieces of Doctor blade will be provided
• Tolerance : ± 5 micron

Desktop foot print with single phase 240VAC power supply. Top and bottom heating plates with temperature controller. Max temperature at 250oC for both heating elements. Air cylinder compressor (top down action) with poundage indicator. Pressure to be specified at kg/cm2 with resolution of 0.1 kg/cm2. Simultaneous activation of well separated left right buttons to activate air cylinder compression for safety purpose. Timer integration for cylinder compression duration to enhance process stability control in order to avoid argument due to operator variation.

Actual machine in operation after buy off

Logo Patent Polishing Machine

Single direction brushing from left to right. Variable polishing spindle speed at maximum of 1320 +/- 10% RPM with digital built-in RPM meter for on the fly setting and process control Variable table feed ranging from 200 to 400 mm per minute with built-in speed feed gauge Custom amount of spindles operating at combo mode with individual tension adjuster to fine tune polishing down force on each polishing sites. Final amount of spindles base on approval from customer PLC controller incorporated for better reaction between sensors utilization on machine to enhance coordination and safety of overall equipment set up. Reserved PLC expansion slots for future in-line automation needs Machine gross weight should not more than 350kg. Product safe chuck table provide peace of mind in manufacturing. Sensors to detect off position products before and during brushing to avoid crushing of product into moving mechanism.

Fully automated plastic thin film removal machine

Capable of running 2 products at one set up Standard single phase 240VAC and requires air pressure supply. Designed to be table size foot print. Loading, unloading and control all at one side of our system. Operator working from single side of the machine. No need to run around the system! Fully utilizing pneumatic systems on transfer system to make sure the system is easy to maintain. New part set up will be operator friendly to reduce the down time.

Serving Agricultural Industry

Sugarcane chopping machine

Due to intensive labor hour of the chopping sugarcane into its custom length for export, foreign working not able to work long hours to complete the commited output on demand.

This machine greatly reduces the fatigue of man power and further more lower the dependency of foreign workers.

Specification

1. Fully pneumatic control and activation
2. Manual insertion of sugarcane onto safely concealed compartment for chopping.
3. Pneumatic rocker arm action (top down) for chopping with manual safety switch for short length chopping.
4. 2 sugarcane length setting sensor activated by pneumatic valve plate.
5. Adjustable location guide for sugarcane feeding.
6. Standalone concealed chopping module from the main frame for easy maintenance and servicing.
7. Low blade operating profile and isolated pneumatic filtering unit from processing compartment.
8. Minimum modified chopping knife easy to change knife holder for maintenance.
9. End product as of current 1st prototype quality is acceptable. Cutting angle of 35 degree with lower edge of the 2 parallel edges as reference. Rough cutting surface and minor skin residue might be unavoidable.

Simple semi-automatic counter

Mini conveyor base system for table top working convenience. Magazine to collect counted parts. Optical base counter (Counter sensor without image recognition feature). Manual reset button after verification.